• Fully Auto Plants - Zinc Plating

  • Manual Anodizing Plants

  • Manual Zinc Plating Plant

  • Machining Unit

Our Facilities

Requirement Facilities
General & certifications
  • PISO 9001:2015 Certified company – Plating
  • IATF 16949 - Anodising
  • Land area with 15000sq.ft
  • Autoline – Acid Zinc and alkaline zinc
  • Manual line – Tin plating,Anodising,zinc plating,Alodine
  • Managing Director – 15years experienced
  • Plan to implement Auto barrel line
  • Plan to Implement a ED Coating Auto line
Customers
  • Super auto forge pvt ltd(Tier 1 for BOSCH
  • Sathya auto pvt ltd(Tier 1 for Toyoto)
  • Johnson lifts pvt ltd
  • AAvalon technology services pvt ltd(Exports)
  • India stamping – Royal Enfield supplier
  • Madras engineering industries pvt ltd
Separate store area for chemical storage
  • Super auto forge pvt ltd(Tier 1 for BOSCH
  • Chemical usage FIFO follow-up by Monthly colour code
  • Jig maintenance followed frequently.
  • Double stage R.O plant
  • ETP Plant
  • DM Water plant
  • Collection tank -30000 ltrs capacity
  • Solar Evaporation plant -600 sq.ft
Utility Setup

For Acid zinc & Alkaline zinc plating autoline:

  • Rectifier – 750amps – 6nos,500amps – 1nos
  • 7.5ton chiller unit and pipe line with heat exchanger
  • Blower with scrubber system
  • Auto dosage system for plating,passivation,and Bright Dip
  • Air dressing system
  • Oven with automatic open /close door system

For zinc & Tin plating Manual line:

  • Blower with scrubber system
  • DC-Rectifier – 200amps – 4nos,300amps – 3nos

Emergency power:160kva –Genset

For Anodising Manual line plant:

  • Rectifier – 1000 amps – 3nos,
  • 5ton chiller unit.
  • Blower with scrubber system for all the tank
  • Separate jigging area

For plating Auto line:

  • IGPT Rectifier – 4000amps – 2nos,1000amps -2nos
  • SCADA PLC Program control
  • Exhaust Blower for whole plant
  • 5ton chiller unit with lead cooling coil for chrome plant
Utility Setup

For Acid zinc & Alkaline zinc plating autoline:

  • Rectifier – 750amps – 6nos,500amps – 1nos
  • 7.5ton chiller unit and pipe line with heat exchanger
  • Blower with scrubber system
  • Auto dosage system for plating,passivation,and Bright Dip
  • ETP Plant
  • DM Water plant
  • Collection tank -30000 ltrs capacity
  • Solar Evaporation plant -600 sq.ft
Chemical lab
  • Trained chemist for inhouse bath analysis
  • Volumetric titration for bath analysis
  • Salt spray chamfer
  • XR Fluorescence – XRF
  • Coating thickness meter
Inspection control
  • Separate final inspection area
  • Trained inspectors
  • 100% visual inspection for every lot
  • Coating thickness meter
  • X - Ray – Fluorescence
  • Salt spray chamfer
FIFO Control
  • FIFI is followed for chemicals by monthly colour code
  • Every production lot is processed through D.C Number for FIFO Control
Quality Control
  • QC lead by experienced Quality head with the team of trained process inspectors and trained final inspectors.
  • Incoming inspection for receiving material
  • Inprocess inspection
  • 100% visual inspection for every lot in F.I
  • Root cause analysis for rejection
Storages
  • Incoming material storage area.
  • Waiting for inspection area
  • Ready for despatch area
  • Separate way for incoming material
  • Separate way for despatch area

Saravana Metal Finishing © 2020 All rights reserved.

Powered By